Basic Info.
Automatic Grade
Automatic
Type of General Rubber Machinery
Material Processing Machine
Working Diametetr of Rolls (mm)
550
Front Roll Surface Speed (M/Min
27.94
Transport Package
Usually Packed in One 20′ Gp Container
Specification
ISO9001: 2008, SGS, CE
Product Description
Product Description
Rubber Open Mixing Mill, Open Mixing Mill, Rubber Mixing Machine, Rubber Mixing Mill, Two Roll Mixing Mill, Bull Gear Drive Mixing Mill, Mixing Mill XK-560
Company
Qingdao NAYUAN Machinery Co., Ltd.
♦Founded in 1998, 17 years experience for manufacturing rubber machines.
♦10 experienced engineers for complete considerations of every customer.
♦3D software for auxiliary design. Show every design details in front of you.
♦Experienced technicians for production, installation, commissioning & service.
♦ISO 9001:2008 and CE certified company.
♦All machines' composition parts machined through professional CNC machining with strict quality control procedure.
Our ZSYF Gear Reducer Open Mixing Mill as follow:
ZSYF: Automatic Bearing Thin Oil Lubrication System:
We adopt the ZSYF series hard gear reducers to be matched with our rubber mixing mills. The gear lubrication adopts thin oil pump lubrication (forced recycled spray type) equipped with outside cooler to cool off the lubrication oil. The reducer is also equipped with lubrication oil filter.
1.The gear employs high-strength low-carbon alloy steel carbureted, quenched and ground, with hardness of gear flank of HRC58-62, high precision and good contact.
2. High drive efficiency: >90%.
3. Stable operation, low noise.
4. Compact, light weight, durable lifetime, high carrying capacity.
5. Easy to dismantle, repair and install .
Details Description:
1. Rolls: Chilled Alloy Cast Iron rolls with surface hardness 68~72HS. The Rolls are mirror finished & polished, duly grinded and are hollowed for cooling or heating.
2. Roll Clearance Adjusting Unit: Nip adjustment at two roller ends is done manually using two separate screws attached to the brass housing body.
3. Roll Cooling: Universal Rotary joints with inner Spray pipes with Hoses and Headers. Piping is complete up to supply pipe terminal.
4. Journal Bearing Housing: Heavy Duty Steel Casting Housing fitted with Anti Friction Roller Bearings.
5. Lubrication: Full Automatic Grease lubrication pump for Anti Friction Roller Bearings fitted in dust sealed housing.
6. Stand Frame & Apron: Heavy Duty Steel Casting.
7. Gearbox: Hard-tooth reduction gearbox, GuoMao brand.
8. Base Frame: Common base frame heavy duty, Steel channel and MS plate fabricated accurately machined on which whole machine with Gearbox and motor are fitted.
9. Electric Panel: Star Delta Electric operating panel with Auto Reversing, Voltmeter, Ampere, Overload protection relay, 3 Phase Indicator and Emergency Stop Switch.
Lightspot:
1. Superior Mixing Performance.
2. Low Operating Cost with High Productivity.
3. Compact Construction, maximum Floor Utilization.
4. Latest Technology Update, Meets Current World Standards.
5. Maintenance Free.
6. Reliable and Experienced Service Back Up.
7. Easy to Install & Ready to Run.
8. No continuous Lubrication hence heavy saving on lubrication cost, wear & tear and maintenance.
9. Auto reversing electric Panel.
10. Simple & easy maintenance.
Features:
Roller Material: Chilled Alloy Cast Iron
Roller Hardness: 68 - 75 HRC
Gear Material Hardness: 65 - 70 HRC
Cooling System: Water Cooling
Control Mode: Manual or automatic optional
Compact Structure, Low noise.
Different types of reducer available.
Salient Features:
1. Superior Mixing Performance.
2. Low Operating Cost with High Productivity.
3. Compact Construction, maximum Floor Utilization.
4. Latest Technology Update, Meets Current World Standards.
5. Maintenance Free.
6. Reliable and Experienced Service Back Up.
7. Easy to Install & Ready to Run.
8. No continuous Lubrication hence heavy saving on lubrication cost, wear & tear and maintenance.
9. Auto reversing electric Panel.
10. Simple & easy maintenance.
If you interested in our products mentioned above. Kindly let us know by return email. Then I will supply you with further information. Meanwhile, welcome to visit our factory!
Mode | XK-160 | XK-230 | XK-250 | XK-300 | XK-360 | XK-400 | XK-450 | XK-560 | XK-550B | XK-660 |
Working Diameter of Rolls (mm) | 160 | 230 | 250 | 300 | 360 | 400 | 450 | 560/510 | 550 | 660 |
Working Length of Rolls (mm) | 320 | 615 | 620 | 750 | 900 | 1000 | 1200 | 1530 | 1500 | 2130 |
Front Roll Surface Speed (m/min) | 8.95 | 10.21 | 14.1 | 15.1 | 16.25 | 18.65 | 24.26 | 27.72 | 27.94 | 28.6 |
Friction Ratio | 1:1.35 | 1:1.19 | 1:1.17 | 1:1.25 | 1:1.25 | 1:1.27 | 1:1.27 | 1:1.2 | 1:1.22 | 1:1.24 |
Max. nip (mm) | 4.5 | 7 | 8 | 10 | 10 | 10 | 15 | 15 | 15 | 15 |
Capacity per Batch(kg) | 1-2 | 6-10 | 8~15 | 15~20 | 20~25 | 18-35 | 25-50 | 35~50 | 50~60 | 165 |
Motor Power (KW) | 5.5 | 15 | 18.5 | 22 | 30 | 37 | 55 | 90 | 110 | 245 |
Dimensions: (L × W × H)(mm) | 1380×860 ×1320 | 2400x1000 1400 | 3400×1500 ×1500 | 3400×1500 ×1550 | 3780×1850 ×1750 | 4350×1850 ×1785 | 5200×2380 ×1840 | 5845×2284 ×1978 | 5870×2475 ×2045 | 7465×3662 ×2080 |
Our Services
Our engineers can design target machines for customers and send them the drawing to confirm. We are always on the side of saving your cost.
In the process of production, we will take photos and send to customers for their track the progress.
Documents such as packing list, commercial invoice, and bill of lading etc. will be sent after the delivery.
We could supply free English foundation DWG, installation drawing, user guide, maintenance manual and part drawing.
We supply overseas engineer service and help to train your workers to operate the machine.
Rubber Mixing Mill, Mixing Mill, 2-Roll Mixing Mill for Raw Material Rubber Making
Packaging
Equipment painting completed before delivery, and then wrapped with stretch film, avoid rubbing the paint off the surface, wooden packaging can be customized, key parts, such as electronic control box, will be wrapped by shockproof packaging materials, and then packed in wooden cases.
There are 15 experienced engineers and 108 skilled workers in our company, guaranteeing delivery on time as stipulated in the contract. At the same time, the company established a long-term cooperative relation with cosco, for ensuring the goods arriving port on time.
FAQ
1. Delivery time of the rubber machines?
This is specially designed machine according to your specific requirement.
From engineer designing to production completion, it needs about 25 to 35 days.
2. What does your factory do regarding quality control?
We pay much more importance to quality control from the very beginning to the end of production.
Every machine will be fully assembled and carefully tested before shipment.
3. What's the machine quality guarantee?
Quality guarantee time is one year.We choose world famous brand components to keep our machine in perfect working condition.
4. Are you able to give installation and commissioning overseas? How long time will it take?
Yes, we can supply overseas service and technical support but customer needs to pay for the cost of the installation.
Small machine usually takes within 2~3 days.
Big plant usually takes about 30 days.
5. How can I trust you to deliver the right machine as I ordered?
We will absolutely deliver a good quality machine as we discussed and confirmed in the order.
The core of our company culture is innovation, quality, integrity and efficiency. Also we have had much good cooperation with world famous rubber production manufacturers. If you come to our factory, we can show you're the user around us.
6. How can we go to your side?
We are located in Qingdao City, Shandong province, China. The name of airport is Qingdao Liuting airport.
We will pick up you at the airport.
Address:
No.388 Yishan Road, Huangdao District, Qingdao City, Qingdao, Shandong, China
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
Qingdao Nayuan Machinery Manufacturing Co., Ltd. is located in Zeshan road No. 388, Huangdao New District, Qingdao City. Who is a specializing in the production of rubber machinery of high and new technology backbone enterprises, the company passed the ISO9001: 2008 quality management system certification, the European Union CE certification and Switzerland SGS certification.
Company′s products mainly cover the following industry: Tire manufacturing, rubber conveyor belt production, all kinds of rubber products, tires refurbished manufacturing, waste tire recycling. The main equipment are: Rubber Kneader, Rubber Mixing Machine, Rubber Vulcanizing Press, Batch Off Cooler, Rubber Calender, Waste Tire crusher, Rubber Extruder, Rubber Strainer, etc.
Company′s products are exported to Britain, Switzerland, USA, Germany, Brazil, Singapore, Malaysia, India, Russia, Ukraine, Uzbekistan, Kazakhstan and so on, more than 50 countries and regions, has won the domestic and foreign customers praise and cooperation for years. Meanwhile, they also introduced new customers to cooperate.
Product quality and after-sales service is the key to survival of Qingdao Shun Cheong Machinery Co., Ltd, and also are top priorities of management of the company, the company commitment to all customers as follows:
1, Every parts pass strict quality inspection before storage.
2, All the products overload trial running before shipment, such as Plate Vulcanizing Press, to test pressure for 24 hours under 1.25 times the rated working pressure. Rubber Mixing Mill, rubber mixing 20 minutes under 1.1 times amount of the rated mixing rubber etc.
3, The whole body of all products are with free technical support.
4, The warranty period of 3 years for main parts, wearing parts for 1 year warranty.
5, The products is sues quality problems in the use process, first of all, our sales staff and engineers through the Internet or telephone guidance service, if not solve we will find a local agent or factory′s engineer to door repair for the first time!
In order to better serve customers, the company provides conveyor belt, waste tire recycling line and tire and other rubber products production site for customers to visit, consultation.